Hydrogen Generator

In June 2020, we designed, built and tested a Hydrogen generator aiming to get a reliable small-scale source of Hydrogen for filling our 6m3 balloon. Project goal is to be able to produce 1m3 of Hydrogen gas in 24hrs.

Whole project went through a gradual scale up of our design and took almost a year. Final design involved:

  • A home-grade welder to provide sustainable DC
  • Primary (active) and secondary (passive) cooling cycles to get rid of excessive heat
  • Corrosion-resistant basin with Teflon coating
  • Automated electrolyte-refilling system
  • Hydrogen exhaust cooler
  • Stainless steel electrodes
  • Spark-protection fuse

Whole process got documented in following posts:

SPARKY
ALL ABOUT WELDERS …
HAPPY WELDING!
TWO WELDERS STORY
CABLING UPGRADE
KOH RESTOCKING
RELEASE THE BLIMPER!
HYDROGEN GENERATOR MK. VI
ALUMINIUM CORROSION
DR. HYDROGEN OR: HOW I LEARNED TO STOP WORRYING AND LOVE THE BOMB
HYDROGEN GENERATOR MK. VIII
FINAL BALLOON RELEASE

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